Case Studies
Real projects demonstrating our expertise across diverse industries
Automotive Dashboard Assembly
Complex multi-component dashboard requiring precise alignment and integration of 15+ sub-parts.
Developed modular mould system with hot runner technology, achieving cycle time reduction of 20% while maintaining ±0.02mm tolerance.
Annual volume: 50,000 sets | Defect rate: <0.5%
Disposable Syringe Mould
Ultra-thin wall requirements (0.3mm) with strict biocompatibility and sterility standards.
Utilized high-grade stainless steel with mirror polish finish, implemented clean-room molding process compliant with ISO13485.
Certification: ISO13485 | Output: 2M units/month
Industrial Connector Housing
High-temperature resistance requirement (150°C continuous) with EMI shielding features.
Engineered specialized cooling channels and selected PPS material, incorporating metal insert molding for shielding.
Temperature rating: 150°C | Shielding: 40dB attenuation
Smart Appliance Control Panel
Multi-material overmolding with transparent window and tactile button feedback requirements.
Implemented two-shot molding process combining PC transparent layer with ABS base, achieving seamless integration.
Surface finish: Glossy/Matte combo | Buttons: 50K cycles tested
LED Headlight Housing
Optical clarity requirements with heat dissipation needs for LED modules.
Designed optimized rib structure for thermal management, used PMMA material with UV stabilization coating.
Light transmission: >92% | Heat dissipation: 15W capacity
Diagnostic Test Kit Housing
Snap-fit assembly with leak-proof sealing for liquid reagent containment.
Precision-engineered snap-fit features with integrated gasket groove, validated through pressure testing.
Leak test: Passed at 2 bar | Assembly time: 3 seconds/unit
Water Pump Housing
Chemical resistance and pressure containment (10 bar operating pressure).
Selected glass-filled nylon material, designed reinforced wall structure with uniform thickness distribution.
Pressure rating: 10 bar | Chemical resistance: pH 2-12
Vacuum Cleaner Components
High-volume production with aesthetic surface finish and durability requirements.
Optimized gate design for minimal witness marks, implemented textured surface finish for scratch resistance.
Monthly output: 100K units | Surface: Textured Ra 3.2μm
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